Technical information for polycarbonate (PC)

General information   UV-Co-extrusion  
The raw material Polycarbonate (PC)
is a glass-clear thermoplastic.
Advantages
• Temperature stability from – 40 to +115oC
• Constant high impact resistance within these temperatures
• Excellent longevity through UV-protection
  We uses the patented Co-extrusion method. In this procedure, a high concentrated UV protective layer is homogenously melted onto the PC base material during production.
This has the following advantages :
  • No adhesive problems of the UV protective layer
• UV layer has same temperature characteristics as
PC base material
• No limitation of the impact resistance
• This allows for thermal forming and smaller
cold bending radii. Higher resistance against
environmental stress and ageing.
    Guarantee

Features in external applications

With UV-protective layer, which is located on the outer side plates, and the individual plates with mutual protection, provides the best protection impact of weather and longer lifetime

  According to guarantee declaration, we gives a limited guarantee of 10 years for co-extruded products against yellowing, age and hail.
Hailstorm (up to 20 mm O and starting from a sheet weight of 1,9 kg/m2). The HI (High-Impact) quality has an unlimited hail guarantee, regardless of hailstone size and intensity
(according to our guarantee).
Light transmission / G-value
       
UV-transmission   Radar ray reflection  
Owing to the high UV stabilisation secured by the co-extruded UV protective layer, 100 % of the UV transmission up to 380 Nm is stopped. This can be
an important factor for UV sensitive products.
  Near radar stations (e.g. airports), it is important not to have any influence through building elements. Due to expert opinion, the HF-Q-products have no influence on the reflection and do not disturb the radar activity.
Working Temperature  
From -40 oC up to 115 oC (short time 130 oC) Insulation
  Due to the multi walls of the panel, a U-value of up to 1,20 W/m2K can be achieved.

Impact and breakage characteristics

  Colours
PC products are practically unbreakable even against stones, ball impact etc. The thicker the sheets
are (4 - 40 mm), the higher is the resistance.
Polycarbonate is 200 x stronger than glass!
 

.

The common colours are :
• Clear for multi-wall-sheets with high transparency.
• Clear with Frozen Structure for panels with high and light diffusing transparency. In addition, the surface is more resistant to scratches.
• OPAL-ANTIBLIND with a light diffusing pigment for optimal non-blinding nature light.
• BRONZE – brown transparent for increased sun protection.
• Atlantic Green – the glass effect colour
• Pacific Blue – trend setting blue colour
• White/Opaque – No light transmission
• Special colours – according to RAL, minimum quantity 150 m2 - please ask.
PC elements do not splinter or crumble and therefore hinder injury through splinters. They correspond to the new German work-placecondition
statue § 8.
 
Construction length records:
Standard length is 6m and 7m. In case the request is greater
(possibility of up to 21m), the next order with a specific delivery deadline.
 
Accessories to connect:

We offer complete accessory to connect the PC-boards. Aluminum
profile jointing and end, and EPDM rubber gaskets.
Qualities Installation:
According to the requirements and mounting areas,
panels have the following characteristics :

• Co-extruded LONGLIFE-quality on one side.
• RODALIFE-quality on both sides.
• Frozen-structure (standard for panels) with a light breaking structure; not sensitive to scratches.
• HI-quality through a special production process
allows for highest security.
  We offer you professional installation polycrbonates records, the prepared construction.
   
  Fire rating
  The burning temperature of PC is with 450°C quite high.
Should a fire occur, some smoke will appear and only a slight amount of toxic gases will develop.
Product and material configuration are classified according to DIN 4102 as
B 1 high flammable resistant not burning drip or burning drip
B 2 normal flammable not burning drip
Please ask for the fire certificates if needed.
   
Packaging Handling:
Only upon request, panels are delivered with protective foil. Usually, 4-6 panels (according to their length) are packed in a plastic sleeve which is recyclable.
The panels should be unpacked shortly before mounting so that the chambers do not become dirty if they have not been sealed with alu tape in our factory (surcharge).
Remove protective film during mounting (recyclable).
The multi-wall-sheets have protection film on both sides and are delivered on pallets with a maximum weight of 1.000 kg. The co-extruded weather side has a printed or coloured foil. The protective should first be removed after
the works or the installation. The ends are protected against dirt with a transport tape, or they are already sealed with an aluminium tape in our factory (surcharge).
 
PC panels can easily be worked with normal normal
tools such as a fine toothed saw providing that they are
sharp. Shwarf and other debris must be removed via
oil and water free pressurized air. Drilling can be made with a sharp steel or diamond tiped drill. Please note to compensate for expansion the drill hole must be 50 % larger than the screw used.
Expansion and contraction Sealants
The expansion factor for PC is 0,065 mm per °C and per m and is therefore 3 x higher than for aluminium.
Rule of thumb : expansion is 3 mm per m at 50 oC temperature difference.
According to the temperature, the length
and width of multi-wallsheets and panels can change. The panel coupling absorbs the change in width. The change in length of the panels must be considered in the
construction planning.
The expansion in length and width of multi-wall-sheets must be constructionally considered in the profiles.
We has the appropriate accessories.
  Sealants and gaskets must be PC compatible, as otherwise damage to the panel can occur. When using silicone, attention must be paid that it is absolutely neutral and solvent-free.
 
Closing the ends to protect against dirt Postojanost na kemikalije:
The ends of our PC panels and multi-wall-sheets should be sealed before
mounting, right after opening the package.
Alu tape (steam- and dusttight) any other compatible material should be used to avoid dirt or other matter from entering into the chambers of the panels.
It is optimal to have the panels sealed at our factory (surcharge). The condensation, which might appear due to the weather/climate, is only temporary and does not damage the panel or harm the insulation value.
If no dirt can enter into the chambers, there will not occur any algae.
Using a non-steam diffusion-resistant or non-water-tight tape, steam water might disappear out of the chambers more quickly, but therefore dust and diesel soot might enter into the chambers. Each element should be taped
separately.
  PC-elementi se ne uništavaju standardnim građevnim materijalima.
Pojedinosti vidljive iz proširene liste podnošljivosti. Molimo priupitati.

Lakiranje
Ukoliko se elementi iz ekonomsko propagandnih ili drugih razloga trebaju lakirati ili otiskavati sitotiskom, obavezna je provjera podnošljivosti svojstva lakova.
 

Cold bending radius

The minimum radius for our multi-wall-sheets is sheet thickness in mm x ? 150 (depends on the geometry). Bending is only allowed lengthwise. Smaller radii can cause damage as well as stress cracks. In order to realize smaller radii, thermal forming is possible.
The minimum radius for our panels is 200 x the thickness.
Storage / transport:  
PC-panels should be stored protected from direct sun and rain. Panels with protective film can be affected by the elements, causing the foil to stick and making it difficult to remove. Do not store panels in stacks higher than 150 cm.
 
Condensation
PC is not a steam diffusion-resistant material.
Therefore, condensation can occur, which means no lack of quality. Due to the weather/climate, this is only temporary and does not damage the panel or harm the insulation value.
   

 

Development of algae Safety

Algae occur only in contact with dirt and moisture. Also to get plates with Hollow chambers writes on the side during tranport and storage
Due to the regional building condition statues, respectively the general safety condition
statues for non-supporting roofs, a plank of 50 cm width must be used when walking on it.
(work place condition statue)
Generally speaking, PC can be classified as „resistant to structural damage from soft body impact load", provided that suitable profiles and underconstruction are used.
System accessories  
We offers appropriate and practical accessories, such as ventilation flaps and RWA flaps in various versions for almost any project requirement. Tolerances
Multi-wall-sheets
Depending on the thickness - 0,6 to + 0,6 mm
Depending on the width ± 2 mm
Depending on the length up to 6 m -0 to + 20 mm
From 6 m -0 to + 30 mm
Panels
Length -0 +(according to length) up to 15 mm
Thickness ± 1 %
Curvature in length direction ± 0,5 % of the length
Special tolerances possible upon request
Disposal/Conservation
The packaging material is recyclable.
PC rest pieces and other PC scrap material can be recycled.
Technical service as well as support    
Technical service for:

• Tender and detail planning on site
• Daylight efficiency calculation
• Smoke and heat vent consultation
• Calculation according to ENEV
• Calculation of solar advantages
• Calculation of static and special
constructions

  Wrong mounting

In order to prevent mounting mistakes, please ask for
mounting guidelines and follow them by all means.

 

Further information
Technical information is subject to change. The information is given in good faith but without commitment and no warrant is given or implied. The application, use and processing of the products are beyond our control and therefore entirely your own responsibility.


© 2009 PC Paneli d.o.o.